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Weld Metal Cost Calculator
Calculate your savings with ESAB
Select the current wire type and specifications, then select the information for the proposed weld metal you'd like to compare against.
Current wire/process information:
Current Wire Type
E6010
E6011
E6012
E6013
E7014
E7016
E7024
Low Alloy, Iron Powder Electrodes
Gas Metal Arc Welding Solid Wires
Flux Cored Arc Welding (FCAW) Gas Shielded
Flux Cored Arc Welding (FCAW) Self-Shielded
Metal Cored Arc Welding (MCAW) & All Alloys
Submerged Arc Wires (1” stickout)
Current Wire Type
E70T-3
E70T-4
E70T-6
E71T-6
E71T-7
E71T-8
E61T8-K6
E70T-10
E71T-11
E70T4-K2
E71T-GS
Select Rod
98%Ar - 2%O2
75%Ar - 25%CO2
100%CO2
Gas Type / Mixture
Gas Flow Rate (CFM)
Enter the Shielding Gas Flow Rate in CFM.
Typically for MIG and Cored Wires this will be 35-40cfm. Actual flow rates used may vary.
Gas Cost/Cubic Ft. ($)
Enter Shielding Gas price
in $ per foot.
Wire Diameter
Amps
Electrode Cost/lbs. ($)
Enter the Selling Price to the
End User, including Flux costs,
in $ per pound
Deposition Rate (lbs/hr)
Deposition Efficiency (%)
Proposed wire/process information:
Proposed Wire Type
E6010
E6011
E6012
E6013
E7014
E7016
E7024
Low Alloy, Iron Powder Electrodes
Gas Metal Arc Welding Solid Wires
Flux Cored Arc Welding (FCAW) Gas Shielded
Flux Cored Arc Welding (FCAW) Self-Shielded
Metal Cored Arc Welding (MCAW) & All Alloys
Submerged Arc Wires (1” stickout)
Proposed Wire Type
E70T-3
E70T-4
E70T-6
E71T-6
E71T-7
E71T-8
E61T8-K6
E70T-10
E71T-11
E70T4-K2
E71T-GS
Select Rod
98%Ar - 2%O2
75%Ar - 25%CO2
100%CO2
Gas Type / Mixture
Gas Flow Rate (CFM)
Enter the Shielding Gas Flow Rate in CFM.
Typically for MIG and Cored Wires this will be 35-40cfm. Actual flow rates used may vary.
Gas Cost/Cubic Ft. ($)
Enter Shielding Gas price
in $ per foot.
Wire Diameter
Amps
Electrode Cost/lbs. ($)
Enter the Selling Price to the
End User, including Flux costs,
in $ per pound
Deposition Rate (lbs/hr)
Deposition Efficiency (%)
Additional Equipment Cost* ($)
Enter any additional Equipment Costs that may be required for the proposed process.
*
Optional Field
User information:
Next, complete the following fields to calculate your savings below!
Labor & O/H Rate ($)
Enter the Labor & Overhead Rate. The national average is $45.00
Operating Factor (%)
Operating Factor is the amount of actual weld time per hour expressed as a percentage.
For hand held operations:
50% for MIG and Metal Core
45% for Flux Cored Wires
30% for Stick Electrodes
Current Cost / lb. Deposited Weld Metal
Proposed Cost / lb. Deposited Weld Metal
Pounds of Weld Metal and Welder Man Hours Required to Amortize Equipment Costs
Pounds of Weld Metal
Welder Man Hours
View ESAB's full line of
filler metals
.